Short-range sensor measures 2D profiles accurately

SICK has introduced the Profiler 2, a short range distance sensor for accurate measurement of 2D profiles, shapes and surfaces that combines a high-performance resolution of 2 microns with a wide measurement range.

The SICK Profiler 2 is a plug-and-play system for production line quality inspection programmes in the robotics, automotive and electronics industries. Its ability to measure complex profiles with just one laser line, and analyse up to four areas at once, saves on hardware costs and installation time.

The versatile Profiler 2 is suitable for measuring shapes, profiles and object angles, detecting multiple edges, monitoring gap sizes and measuring the width and thickness of components. Examples include checking the heights and lengths of geometries in assembled PCBs, or inspecting multiple edges and door gaps in automotive manufacture.

The system scans a 32mm wide field from a height of up to 125mm, assessing complex profiles over as many as four areas at once with just one laser line, and with high reliability regardless of colour or shape. The software ensures the on-board LC display provides easy to see measurement status as well as providing an outout for control purposes via an RS485 interface.

The colour display and easy input controls, with the free software program, provides rapid set-up and intuitive on-the-spot or remote commissioning, or reset and overrides when required. Cabling is simple and the compact (40mm by 60mm by 95mm) unit will fit into tight spaces.

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