Wireless Sensors Open New Opportunities For Machine Builders

ABB has introduced a range of wireless proximity sensors that can be installed at any location within a machine cell without cable connections. Signals to and from the sensors are relayed in full duplex mode using the company's new WISA (wireless interface for sensor and actuators) protocol via a special input module that connects to the machine control system. This input module can accept signals from up to 120 proximity sensors at a time and can be connected to any major fieldbus system, using ABB's Fieldbus Plug technology. Meanwhile, power to the sensor electronics is provided by an electromagnetic induction loop system, installed along the boundary edges of the machine cell. Small coils within the sensor housing are subsequently able to generate the 6mW of power required by the sensor electronics. To protect against loss of signal, the sensor can simultaneously receive both strong and weak signals, even where a large interfering signal may exist at an adjacent frequency. Added protection against signal deterioration is also afforded by the swapping of the transmission and reception antennas at the input module, which ensure that there is always a path for the signal. At present there are four different sensor head sizes available (flush or non-flush mounting), covering switching distances from 1.5 to 15mm. The units are IP67 protected and will operate over the temperature range of -25 to +55oC.

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