Virtual Instrumentation: How Test Keeps Up With Rapid Product Innovation

Never has the need for test been greater. As the pace of innovation and customer expectations have increased, so has the pressure to get differentiated new products to market quickly. Ian Bell reports The economic downturn of the past three years has not reduced the need to innovate, but it has added the restraint of fewer resources. Not only does the successful manufacturer have to test more functionality, on a higher volume of units, in a shorter space of time, but it also needs to build test systems faster, operate them with fewer staff and take up less space on the manufacturing floor. All these conditions drive new requirements for validation, verification and manufacturing test. A test platform must include rapid test development tools adaptable enough to be used throughout the product development flow. The need to get products to volume quickly and manufacture them efficiently requires high-throughput test. And as you incorporate new innovations to differentiate your products, your test system must quickly adapt to test the new features. Virtual instrumentation (VI) uses mainstream computer technologies combined with flexible software and modular hardware to create powerful, computer-based test solutions that meet specific needs. VI incorporates the following three essential technologies for test: intuitive software tools for rapid test development; fast, precise, modular I/O, and a PC-based platform with integrated synchronisation As automation has increasingly become a requirement to test complex products rapidly; software has become an essential element in all test systems -- from design verification through to highly automated manufacturing test. Delivering systems that can adapt to testing new functionality requires an integrated set of test development tools. These tools include test management, test development and I/O drivers. The second essential technology for test is modular I/O, including technologies such as modular instrumentation and data acquisition. Modular I/O uses commercial chip technologies to create virtual instruments with high performance and low cost. The rapid development of widely used commercial technologies like analogue-to-digital converters, digital-to-analogue converters, FPGAs and DSPs has resulted in the rapid growth of modular I/O functionality and performance. In many cases, the accuracy of virtual instrumentation exceeds that of traditional instruments. The PC is becoming the essential integrating platform at the centre of the test system and not just peripheral to it. The gigahertz processors, high-speed buses, wide availability of software, constantly increasing performance and extremely low price make the PC an ideal test platform. As an example, consider the performance advances the PC has undergone in the past 20 years. The only other element of test systems that has undergone a performance increase of this magnitude is perhaps the device under test itself! By combining powerful, flexible software with modular instrumentation hardware, engineers and scientists can create customised instruments that meet their application needs. The proprietary, fixed functionality inherent with traditional instruments is no longer a limiting factor in providing robust test solutions. Using VI, test engineers can define the exact characteristics for their automated acquisition, analysis and reporting, without worrying about the incompatibilities that may exist among different pieces of hardware and software from different vendors. This significant productivity gain is possible because of tight coupling between the software and hardware. Whether engineers and scientists are acquiring a single channel over a short period of time or thousands of channels over many days, VI employs the same platform of hardware and software to accomplish both tasks. VI-b

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