Decreasing bearing failures with wireless monitoring

Improper lubrication is a common cause of bearing failure, accounting for up to 50 percent of machine breakdowns. As manufacturers navigate mounting pressure to reduce costs while ensuring optimal performance, early intervention becomes increasingly critical.

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Here’s how WEG’s partner AZserv, a specialist in enhancing reliability and maximising plant uptime, has effectively deployed the WEGscan wireless monitoring system to identify dry bearing defects in a raw mill elevator drive and critical fan unit.

WEGscan uses state-of-the-art algorithms designed for predictive maintenance of industrial equipment. The sensor monitors the performance of an asset and shares this data with operators via the Motion Fleet Management platform – WEG’s cloud-based software for condition monitoring.

Now in its second generation, WEGscan ensures operational “excellence” through real-time vibration and temperature monitoring, significantly reducing the risk of unplanned downtime and increasing system availability in a cost-effective manner.



Read the full article in DPA's July 2025 issue


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