Custom control panel upgrade for processing facility

The site, which produces aggregates, concrete, and recycled building materials, had experienced downtime and inefficiencies due to an ageing control panel prone to frequent breakdowns and requiring extensive maintenance. Having previously supplied a robust and reliable solution to the same customer, Camozzi and HAYLEY DEXIS were approached again to deliver a durable, high-performance upgrade.

A Camozzi representative and HAYLEY DEXIS Account Manager visited the site to assess the application and ensure a seamless replacement of the existing control panel. The goal was to replace the incumbent panel quickly while maintaining high operational efficiency and improving system durability and protection. With a clearer understanding of the customer’s operational needs, they created the solution. 

The new panel replacement design featured a plug-and-play layout, offering easy installation and long-term durability for instrumentation and electrical components in the site's demanding environment. Custom CAD drawings were created based on the existing design to support a quick fit and reduce future maintenance requirements.

From concept to testing, the entire process was completed within four weeks of order placement. This rapid turnaround minimised plant downtime and allowed the customer to resume operations immediately. The new panel eliminated reliability issues and significantly boosted uptime, ensuring easier servicing and sustained performance.

This project highlights Camozzi and HAYLEY DEXIS’ commitment to fast delivery and engineering excellence. The customer's decision to partner with them for a second installation is a testament to their trust in the efficiency and reliability of the previous solution.

Both companies say they remain committed to supporting industrial customers with durable, efficient pneumatic solutions – while continuing to drive innovation and excellent service.